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The Fuse X1 SLS Ecosystem
Industrial SLS Made Accessible
Hardware Overview: Production at the Press of a Button
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Build Big: Produce full-scale production-quality parts in a massive build volume or run production builds at over 30% packing density to manufacture thousands of end-use parts in days, not weeks.
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330 × 330 × 565 mm build volume.
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Low Part Cost: Fuse X1 delivers up to 50% lower part cost than legacy powder bed fusion systems in less than half the floorspace. Fuse X1 is cost-competitive with injection molding for tens of thousands of parts.
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Productive: With 30%+ packing density and a 61.5L build volume, the Fuse X1 fits more parts in a single build than competing industrial SLS and MJF systems, adding up to thousands more parts per week.
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3x throughput vs. Industrial Competitors
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Intuitive and Reliable: Fuse X1 fits through a standard door, doesn’t require facility retrofit, and installs and prints on day one. An intuitive touchscreen guides you, while the build unit enables 5-minute changeovers.
Technology
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Adaptive Thermal Control enables unlimited packing freedom, and exceptional part quality by delivering, maintaining, and sintering powder at an incredibly stable temperature.
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Print Intelligence uses AI-powered computer vision to isolate and prevent failures, maximizing uptime so you get great parts on time every time.
Workflow: Large Format SLS, Simplified
An end-to-end industrial workflow you can install and run in one hour. No dedicated operator required.
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Auto-pack, optimize, and organize in PreForm: Orient, hollow, or label models, estimate print times, and automatically pack parts for optimized density, reducing print time and limiting waste. Import STL, OBJ, 3MF, or models directly from a wide range of CAD applications. |
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Print large parts in hours, not days: Most large builds complete under 24 hours, with same-day large parts in 5 hours. Print Intelligence detects and masks anomalies in real time to protect yield. |
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5-minute print changeovers with the Fuse X1 Build Unit: Roll one build unit out, roll the next one in, with blind-mate power and data connectors. Insulation allows natural cooling inside the unit, so the printer can start the next job. |
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Hands-off powder recovery with Fuse Sift X1: Integrated compressed air, sealed glovebox, and parts hatch keep breakout clean and fast. Capacity for 3 to 5 full builds of used powder, with automatic powder transport to the Mix Kit. |
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Clean and Polish with Fuse Blast: New 400 mm Fuse Blast Large Tumbler Basket fits 2-3× Fuse build volumes and 50% more parts per cycle. Optional Polishing System upgrade delivers smooth, semi-gloss, dye-ready surfaces. |
Tech Specs
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Technology |
Selective laser sintering (SLS) |
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Build Volume |
330 × 330 × 565 mm | 13.0 × 13.0 × 22.2 in (61.5 L) |
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Layer thickness |
110 microns | 0.004 in |
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Laser Type |
Ytterbium Fiber, 120 W |
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Laser Spot Size |
330 microns | 0.012 in |
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Throughput |
0.330 sintered kg/hr |
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Max Packing Density |
30%+ (volume), 48%+ (mass) |
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Material Refresh Rate |
As low as 20% |
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Materials |
Nylon 12, Nylon 11*, Nylon 12 GF**, TPU**, Open Material Mode |
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Print Intelligence |
AI-powered real-time print failure prevention |
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Footprint |
1.3 m^2 / 14.1 ft^2 |
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Power Requirements |
200-240VAC single phase, 50/60Hz, 50A rating |
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Warranty and Services |
Production and Self-Service plans available. |
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